BELFOR Restored a Major Electronics Production Line in Record Time
When a major electronics manufacturer was struck by flooding, the incident threatened to halt production across multiple critical lines and departments. The affected assets were complex and essential, including the Assembly Line.
In the intricate world of electronics production, contamination and moisture, even at microscopic levels, can lead to long-term equipment failure and significant financial losses. Successfully recovering from such an event requires more than just clean-up. It demands a structured approach to disaster recovery.
Immediate Response and Aggressive Loss Mitigation
The critical first stage of disaster recovery is Loss Mitigation, which focuses on containing immediate risks and preventing Secondary Damage like accelerated corrosion or microbial growth. BELFOR mobilised immediately, deploying a comprehensive expert team and specialised equipment to stabilise the environment.
Within hours, our team was executing the rapid response plan:
- Initial Decontamination: Low-pressure rinsing was performed on the flood-affected areas of the production equipment.
- Power Stabilisation: Electrical panels were dried to safely resume power supply to the production building.
- Environmental Control: A vast array of equipment, including dehumidifiers and air blowers, was installed in key locations to lower the ambient humidity.
Advanced Decontamination and Precision Cleaning Techniques
To ensure an accelerated recovery, BELFOR organised our Recovery Specialists to collaborate closely with the on-ground team. This intensive approach allowed for the simultaneous processing of components and fixed installations.
1. Precision Cleaning of Removable Electrical/Electronic Components
For the sensitive electrical and electronic components that could be safely dismantled, BELFOR executed a rigorous precision cleaning protocol. The process began with detailed dismantling for full surface access, followed by chemical decontamination using specialised alkaline cleaning agents.
The final and critical step was a multi-stage drying process involving hand blowers, temperature-controlled enclosures, and high-tech vacuum ovens to achieve the absolute zero-moisture state required for complex electronics.
2. Specialist Drying for Motors and Transformers
Industrial motors and transformers, critical to the manufacturer’s operation, required specialised thermal drying to extract deep moisture from their insulation. This was achieved by setting up dedicated heating tents that maintained a controlled ambient temperature.
3. Decontamination of Fixed Control Panels
The fixed control panels were treated directly on-site with a targeted approach due to their interconnected complexity. After decontamination, the panels were immediately enclosed, and controlled drying was initiated using a combination of dehumidifiers and temperature-controlled heaters.
Final Verification and Operational Handover
The final stage involves rigorous testing before the operational handover. After all decontamination and reassembly, BELFOR conducted both insulation resistance tests and basic functional tests.
Remember to Call the Experts
Disasters are unavoidable, but catastrophic downtime is not. This project highlights BELFOR’s capability to execute complex technical decontamination for critical production assets. When facing a similar incident, whether from fire, flood, or chemical contamination, rely on a partner with a proven, structured disaster recovery lifecycle to bring your business back to operations safely and efficiently.
Contact BELFOR for rapid response and expert recovery solutions.
